UHMW PE Heat
Shrinkable Roll Covers can be installed at the paper mill like Teflon® FEP roll
covers, but they wear 30 times longer. Application over rusted, pitted steel rolls,
fiberglass or rubber covered rolls are acceptable. A segmented bowed roll is an ideal
application for this product.
Ultra High Molecular
Weight Polyethylene (UHMW-PE) has a molecular weight of 3-6 million, as compared to pipe
grade high-density polyethylene, with a molecular weight of 600,000. UHMW-PE is the
toughest plastic known with no breakage in standard izod impact tests.
Standard
Product:
- Standard thickness is .060"
- Minimum diameter is 6 1/4"
Potential
Advantages of UHMW PE Roll Covers:
- Restoration of a surface pitted or
rusted roll to a high gloss surface.
- Better release than steel, fiberglass
or common rubbers.
- Lower wear of machine cloth and
wires.
- Installation in your mill.
- Best wearing of all plastic and
rubber materials.
- Paper carrying rolls, felt and wire
return rolls.
- Ideal for segmented bowed rolls
Other
Applications for UHMW PE:
Varied uses include
pickers on mechanical looms, pile driver pads, truck bed liners and Panama Canal lock
bumpers. In addition, liners on railroad hopper cars transporting fine iron ore and
unlubricated fifth wheel wear plate benefit the application.
An anti-static material is also available which reduces static build
up on roll covers. Static dissipative UHMW-PE is used for components in conveying and
material-handling systems in mines, ammunition plants, grain silos, and powder processing
facilities. Its use reduces the risk of explosion caused by static charge.
Abrasion
Resistance:
UHMW-PE has three
times better abrasion resistance than polyurethane (the most abrasion resistant
elastomeric roll cover). In addition the abrasion resistance of UHMW-PE in a 50% sand
slurry is 10 times the abrasion resistance of carbon steel, more than double that of 6-6
nylon, and seven times that of PTFE. The self-lubricating properties of UHMW-PE are
comparable to those of PTFE in dynamic friction.
Temperature
Resistance:
Characteristics
include no melting, flowing, or liquefying at its crystalline melting point of 280º-289º
F. Shape retention above this temperature is due to the many entanglements of its long
chain.
Our suggested
service limit is 160º F.
It has useful
properties in temperature as low as liquid hydrogen pumps 425º F and is used for
slides on snow mobile tracks, ski bottoms, and snow plow blades.
Physical
Properties
Property
|
Method
|
ASTM
Test Value |
WEAR & FRICTION |
Coefficient of dynamic friction
(against dry polished steel) |
D1894 |
0.10 - 0.22
|
Coefficient of static
friction(against mild steel) |
D1894 |
0.15 - 0.20 |
PHYSICAL |
Thickness Range (Standard) |
|
.060"
|
Tensile Test |
|
3,000psi |
Elongation |
|
125% |
Hardness Shore D |
D2240 |
65 - 68% |
Specific Gravity |
|
0.93 |
Color |
|
Black |
CHEMICAL |
H2O absorption |
|
0.01% |
TEMPERATURE |
|
Deformation (2,000 psi, 122ºF) |
|
68% |
Heat Distortion Temp. |
(ISO R75 Method
A) |
203ºF |
Coefficient of thermal expansion
(in/in/ºF) |
|
<1.1 x 10-4 |
Thermal Conductivity (7ºF) [(BTU
in) / (ft 2 hr ºF)] |
|
0.44 |
Teflon® is a registered Trademark of E. I. DuPont Nemours
Company
|